Cold retreading equipment for truck tires. Purchase decision. Tire retreading equipment

Tires are one of the most expensive car consumables. If we talk about cars, then their cost is not too high, which cannot be said about trucks. Therefore, the question of how to make tires from old tires becomes relevant? In other words, how to restore tires in order to reuse them? This is especially true for the owners of companies involved in freight transportation, because the more cars, the more spending on each of them. How not only to save own funds but also be able to earn them?

Where to start

Cold tire retreading equipment is quite expensive to purchase for personal use only, so a good business plan needs to be put in place from the start. Each of its stages is very important, but the success of the entire enterprise, as a rule, determines precisely good start. The business on how to make tires from old tires will work even in times of crisis, because it saves money, so the idea itself is quite tempting and promising.

Business plan

First, an entrepreneur needs to understand whether his location is suitable for such a business. As a rule, such offers are in demand in cities with a population of fifty thousand or more. The abundance of freight transport is also important, for example, the presence of any logistics companies. It is also worth making sure that there are no similar offers in this area.

Even in the most severe crisis, people do not stop using vehicles. And they require constant expenses, even simply to change summer tires.

Tire elements

In order to better understand the specifics of the process, it is necessary to know structural elements tires. The main power base on which the strength of the tire depends is the carcass. It consists of several layers of cord - these are textile threads attached to the bead rings. The latter are presented in the form of several layers of wire or metal cables and give the tire bead rigidity and shape. The board is called the landing part. It is made of hard rubber and fixes the tire on

The carcass cord is wrapped around a solid rubber filler cord and bead ring. The sidewall is called an elastic layer of rubber, it has a thickness of one and a half to three millimeters and protects the frame, or rather its side walls, from water penetration and from mechanical damage.

The tread is the outer part of the tire where the relief pattern is located. It consists of a treadmill in contact with the road and a shoulder area - a thick layer of rubber that is resistant to wear. It is the treadmill that provides the grip of the tire with the road surface, and also protects the power frame from damage.

Between the tread and the frame there is a breaker - several layers of cord in the form of a ring, it can be made of both metal and textile.

Tire wear

If we talk about the sidewall, then the cord threads are autonomous carriers of the stiffness and shape of the tire, since there is no intersection with other threads along their entire length.
All cords are parallel, and this is one of the main problems of such a tire, because if there is damage in the cord on the side surface, the rigidity in this place cannot be completely restored. Therefore, even quality repair on the tire will not be able to return the tire to full indicators. It is worth remembering that in all other places the characteristics will be different from those that show the repaired puncture site. Radial tires have lower rolling resistance and higher wear resistance.

Of course, when driving on a good surface on passenger car the difference may not be noticeable, and a retreaded tire, even with side cuts, will perform well on the road. However, it is worth getting into any extreme conditions, whether it is a turn at high speed or sudden braking, it can present an unpleasant surprise. This is worth considering if an entrepreneur decides to go into a tire retreading business.

With diagonal tires in this regard is much easier. Here, the cord threads in different carcass layers are overlapped at an angle, so even damage to some threads in one place has practically no effect on the shape retention and load distribution. Bias tires can be repaired after side cuts.

Two technologies

Old car tires are restored in two ways: cold and hot. Cold recovery is cost-effective and simple, but it is worth knowing the advantages and disadvantages of both technologies.

Restoration of rubber (summer and winter) in a hot way requires the presence of molds and a vulcanizer. It is expensive at first, but the material for tire repair - old tires - costs a penny.

cold way

Cold tire repair technology shows the opposite results. No expensive mechanisms are required, and this immediately makes the option attractive for small business, since the investment is really minimal. However expendable materials, namely, protectors in the form of a tape or a ring that are put on a tire, are much more expensive than raw rubber.

However, if the question arises: "How to make a tire from old tire? Cold or hot method?" - then we can immediately say that the cold one is really more profitable, even despite the relatively high cost of consumables.

Another nuance regarding the difference between the two methods: cold is slower. In fact, if the same tires are flowing, then it is much easier to restore them using the hot method. It is in the hot way that tires for cars are most often put in order.

Since it is a big investment to install hot process equipment, it is usually easier for small businesses to start with the faster and more profitable cold process. Equipment for hot restoration can be purchased over time and combine types of work in one tire fitting.

Trucks and cars

The advantage of the cold method is that the entrepreneur does not need molds, which means that he will be able to serve different kinds transport: both trucks and cars. The circle of clients is expanding instantly.

Why is it more profitable to serve freight transport? The fact is that the owners of logistics companies also earn money. Cars are a source of income for them, so the question is especially relevant for them in a crisis: how to make a tire from an old tire?

Training

The very fact of tire recovery can be called overhaul. The tread is fully restored, the side part is also being repaired. This is not dangerous, since initially the manufacturer focuses on the reuse of old tires during manufacture. Such products brought back to life modern methods are virtually indistinguishable from new ones. Here you can voice another advantage of the cold method: with a hot retread, repeated repairs are no longer possible, the tire will need to be disposed of, and with a cold retread, there can be many more such retreads.

Examination

Cold welding of tires should begin with a complete inspection. For this use ultrasound scanner, which allows you to find out if the peeling of the rubber from the breaker has occurred. Shearographic machines can also be used, which, with the help of laser technology, perform the same work more modernly and accurately. However, their main drawback is their high price. Small businesses can't afford it.

The next step is to inspect the tire. This is helped by a special stand equipped with backlight lamps. On it, the master pushes the sidewalls of the tire and rotates it. Old car tires should be carefully checked for areas unsuitable for restoration. If there are any, the master marks them on the tire and processes them manually using a pneumatic tool. Such damage can be, for example, cracks on the sidewall of the tire.

Recovery

After the check is over, the time comes for the most important process, which is called roughening. The master installs the tire on a roughening machine, with the help of which the remnants of the old "framework" are removed, and the tire is given the correct shape. After completing this stage, you can proceed to vulcanization. The damage is removed with a tire repair adhesive suitable for cold vulcanization.

Economy

What can be said about money? The cost of restoration does not exceed twenty percent of the cost of a new tire. The sale of a retreaded tire to the market is made at a price reduced by about thirty percent relative to a new product. Retailers say that with a good approach and the right choice of location, the equipment pays for itself in a few months. There are about twenty such enterprises in Russia, and they are physically unable to provide the entire market of the country even for a tenth of the possible volume.

Almost every self-respecting entrepreneur who owns a motor transport company knows that buying new tires for vehicles such as tractor trailers, trucks, etc. is quite expensive. Let's look at what tire retreading is and how to create your own. small business in this direction.

Where to begin?

Of course, all stages of the business are extremely important, but a lot is determined by the success of the start. Since the restoration of car tires is a business that works even in a crisis situation, it is extremely promising and tempting. You need to start with a well-thought-out business plan. It should include:

• cost calculation;
• competitor market analysis;
• place of creation of the service;
• receiving a package of documents;
• purchase of equipment;
• rent of premises (with possible further acquisition), etc.

It is worth noting that it is professionals who should draw up a business plan, as this will avoid gross errors and miscalculations. But if you have at least some experience, then you can try to make it yourself. Since the restoration of tires in a cold way allows you to restore the rubber in such a way that its mileage will be equal to 90% of the exact same, only a new tire. At the same time, the cost of overlaying is only 65% ​​of the original price of new rubber.

Tire retreading equipment

So, the list of necessary units that are involved in technological process, is relatively small. Nevertheless, these installations cannot be called cheap. The first thing you need to buy is a machine for putting on an envelope. Its purpose is to fix the protector during vulcanization, after which the vacuum envelope is removed.

You can not do without a machine that allows you to apply a tread tape. The same applies to the device that mounts/dismounts rings and rims. Also vital is the autoclave. This is a vulcanizing device that allows you to adjust the temperature, pressure and humidity.

But this is far from the whole list. If we want our enterprise to function successfully and, most importantly, make a profit, then it is necessary to acquire special containers where liquid rubber will be stored. A tire lock will also be useful, which will allow you to perform work in comfortable conditions.

Then you can purchase an ultrasonic gun, it allows you to make the process better, as it detects all damage without any problems. All this - necessary equipment for tire retreading that can make your business profitable.

Basic cost calculation

So, as for how much we will spend at the start and get after it, it is definitely impossible to say.

Although not required, it is desirable to have trucks. For example, near various factories, workshops or mines.

And now a little about how much the equipment will cost us, allowing us to perform high-quality efficient tire retreading.

All of the above units, if they are new, will cost about 40,000-45,000 dollars. The amount is decent, but it is not necessary to buy everything at once. For starters, you can limit yourself to the bare essentials or purchase used machines.

Do not forget that, in addition to this, we need to get documents, which is also not free, on average it costs about 500-1000 dollars, but it all depends on how quickly you want to process them. To speed up the process, it makes sense to go to lawyers. We also need money to rent a building, where there will be a working room and, possibly, an office, if one is needed.

How much can you earn?

As mentioned above, the restoration of tires in a cold way is a profitable business at any time of the year and practically does not depend on the state of the country's economy. But the profit may or may not be quite large. If you invest about $ 50,000, then at best this amount will pay off in 3-4 months, and at worst - in six months.

A lot depends on how you present yourself. Therefore, at first it is undesirable to take a lot of orders. It is better to do little, but qualitatively and get important regular customers. Since tire retreading in this way has a lot of advantages, and the equipment is not so expensive, you will receive about 20% of net profit from one repaired tire. Therefore, if it costs 2000 rubles, then you get 400 rubles, the rest goes to pay for work, materials, etc.

Tire retreading: technology

Our main goal is a complete tread and lateral repair. The first step is to check the rubber using ultrasound, which will detect hidden damage. Further, at a special stand, the tire is tested for the presence of non-restorable sections in its carcass, which are further processed on a pneumatic tool.

The next, it is the most important stage - roughening. The main task is to give the tire the correct shape, which is achieved by removing the old carcass. Next, the rubber is sent to the vulcanizer. After that, the recovery process is over, and we coped with the task.

As you can see, the technology is relatively simple. Moreover, the main advantage over hot retreading is that we can repair both truck and passenger tires, which is more economical.

We collect the necessary documents

In principle, the number of papers is limited by the license, recycling documents. You will also need to open your own business. It can be LLC, OJSC or CJSC. Preferably a society with limited liability, since the package of documents in this case is the smallest, and the registration process does not take much time.

One way or another, you need to understand that it is better to turn to specialists, otherwise it will be almost impossible to get the same license in a month or two. It is desirable to have a quality certificate confirming that you and your employees are professionals who know their business not even 100%, but 110%.

Of course, you need papers authorizing the production of these products, all this can be obtained from the relevant authorities in your city. It is important to formally employ your workers, formalize work books, give holidays, etc.

Some useful information

Since one tire can be retreaded 2-3 times, and its mileage is about 50,000-70,000 kilometers, this is beneficial primarily to car owners.

It is impossible not to notice that the curing temperature during cold recovery is only 100-110 degrees Celsius, which significantly extends the life of the rubber, as well as improves grip on asphalt.

If compared with the hot method, then the temperature there exceeds 150 degrees, and this negatively affects the frame.

Another great feature is that retreading tires does not reduce mileage, so your customer will drive the same amount, that is, about 50,000 kilometers.

If the staff of your service works for quality, then at the end of the work, the repaired tire will practically be indistinguishable from the new one, your client will definitely notice this, which will be very satisfied.

Conclusion

Now you know how much you need Money for a successful start. Maximum 50,000 dollars, minimum 30,000. This is taking into account the salary of staff and small expenses, such as the purchase of liquid rubber, etc. It must be remembered that the business must be legal, this is the only way to earn good money and reputation.

Of course, the cold surfacing method has a lot of advantages over the hot surfacing, which we have also already familiarized ourselves with. Moreover, in our case, the equipment required is not so serious. As a result, we have a very profitable occupation that brings good money.

Despite big variety car shops and the availability of spare parts for many domestic consumers are attracting favorable prices for used parts that have been dismantled from used cars.

There are quite enough reasons for buying them, firstly, this is quality (especially if the spare parts are original, manufactured official manufacturer), and secondly, it is very cheap, and thirdly, a wide variety of auto parts for any brand. As a rule, various car dismantling and services are considered the main source of such spare parts, however, here all high-quality spare parts have long been sorted and disassembled by their own employees, and low-quality or deformed ones are being prepared for sale.

Therefore, opening a special store of high-quality remanufactured and used parts is considered a very profitable business, moreover, given that there are quite a few such organizations on the domestic commercial market, then the only competitors will be ordinary dismantling and service stations.

Rent of technical premises for business.

To work with automotive parts, you will need a fairly spacious room, since in addition to disassembly and assembly, they may require long-term storage. Best suited for this business is a former agricultural or any commercial warehouse, a small industrial workshop or a large car garage.

The room must be connected to all necessary communications, namely electricity and water. Inside the building, a work area should be equipped to carry out the workflow and store products ready for sale.

The cost of the area varies depending on the location of the building. For example, in the Moscow region, the price of 1 square meter in an industrial zone is about 5,200 rubles a year. This business requires an area of ​​300 sq. meters, respectively, the waste will be 300 x 5,200 = 1,560,000 rubles per year, excluding payments for utilities. It is necessary to take a building or premises for rent taking into account its territorial location to the center of the district or region.

Purchase of equipment and tools.

Any occupation with a car or its individual parts requires special equipment, tools and auxiliary systems. Of the units, one car hydraulic lift will be required, drilling machine, milling and press. Since the work will mainly be carried out with used car parts, it can often be difficult to process them, so several sets of small tools should be purchased for this. In general, the most important units for business can be identified:

Hydraulic lift - 120,000 rubles;
- hydraulic press - 40,000 rubles;
- drilling machine - 37,000 rubles;
- milling machine - 55,000 rubles;
- typesetting tools - 10,000 rubles;
- special pullers - 5,000 rubles;

The total cost of all devices is about: 120,000 + 40,000 + 37,000 + 55,000 + 10,000 + 5,000 = 267,000 rubles. The price of each unit may vary depending on the extra charge of the dealer or store. Additionally, home-made racks, stands, etc., may be required, the cost of which is not taken into account.

Operating staff and purchase of parts.

To set up this business, you will need outside help, in particular, there is a need for working personnel who will carry out the work and support the activities of the company. The choice of workers should be treated with great attention, as the rating and growth of the company depend on professionalism and skill. It is best to hire experienced professionals who have previously worked in similar enterprises. The initial staff will consist of 5 people.

Workers for the company:

Fitter - 35,000 rubles;
- milling machine operator, turner - 42,000 rubles;
- assembler car mechanic - 40,000 rubles;
- loader - 25,000 rubles;
- sales agent - 46,000 rubles;

The salary is indicated for a period of work of 1 month, respectively, the total amount for 1 month. \u003d 35,000 + 42,000 + 40,000 + 25,000 + 46,000 \u003d 188,000 rubles, for 12 months \u003d 188,000 * 12 \u003d 2,256,000 rubles.

The main raw material for the business will be used parts that can be purchased abroad or at border points (engaged in transportation and dismantling of vehicles). However, it is most profitable to purchase a whole car and subsequently disassemble it. The cost of one car may depend on many factors: customs clearance - not customs clearance, condition, availability of serviceable components, and so on. The more prestigious the brand and the better technical condition, the more expensive the car and its parts and the less they need to be restored.

The auto parts remanufacturing business itself is in demand, as many consumers are chasing price and quality policies. Under favorable conditions of trade (relatively low prices and good quality) business practically does not require investments in advertising. However, for a greater effect, you will need to organize the right advertising company.

First of all, you should create your own website, where you can demonstrate current trading positions and attract customers with discounts and favorable prices. The cost of these services will be about 100,000 rubles without other consumables.

It is also necessary to provide advertising support through the press, for this you need to submit your own ad, which can later be printed in newspapers or popular fashion magazines. Posting and handing out small business cards is also a good way to promote the business. The cost of posting and printing in the press depends on the popularity of the publishing house and the commission of the press center.

Implementation of remanufactured parts and business payback.

The main direction of selling used parts will be selling them in a special store that specializes in selling similar parts. In general, there are a lot of options for selling spare parts, for example, you can sell them through an online store, a service station company, and directly to the consumer himself.

It is enough to demonstrate to customers the high quality of the work performed and the reliability of the restored units, which will later be used by consumers.

Payback periods depend on the availability of demand for parts.

For example, a set of spare parts for suspension for foreign brands costs about 50,000 rubles on average, provided that about 5-7 such sets are sold per month, the profit will be at least 50,000 x 7 = 350,000 rubles for 1 month. Accordingly, for one year of work 350,000 x 12 - 4,200,000 rubles.

Basic expenses: 1,560,000 + 267,000 + 2,256,000 + 100,000 = 4,183,000 rubles per year. Net profit for the first period of work will be approximately 4,200,000 - 4,183,000 = 17,000 rubles, which is quite good for initial development.

Payback of business with these indicators is possible in 9 - 12 months.

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One of my friends rose well not so long ago, buying and selling cars. To do this, it was not at all necessary to go to another city or even abroad, no, he did all this in his city, using social network Internet. He found offers at a reasonable price through her, came, examined and, in the event that everything was in excellent condition, acquired it. And then he either immediately put it up for sale at a higher price, or gave the car a marketable appearance, but only then sold it.

This business requires funds to buy several cars at once, you also need to have an excellent understanding of the market situation, car prices and a good understanding of the car itself, due to the fact that many sellers are trying to sell a faulty car. Before purchase the best option- is to carry out diagnostics of the car in the car service, which has already proven itself. It is quite another thing to buy slightly beaten and faulty cars, repair them and then resell them.

AT this moment very often there may be ads that talk about the sale of broken cars, as a result of which they are not at all high price. Often it may happen that such a car is quite possible to be repaired and sold at a higher price in a short period of time. There are buyers for whom it is difficult to repair or restore the machine and because of this they sell it at a negligible price. Often people put up for sale seemingly unsightly cars that at first glance look neglected, and therefore sellers put on them low price. After purchasing, you just need to add a little shine, clean, polish, change the covers in the cabin, and it is quite possible to send the car for sale for more than 20 thousand. yourself in this business.

Purchase, repair and resale of defective cars — profitable business, but it may come with some risk. In any case, there is a risk, for example, that you misestimate the defect and the amount of money that may be needed to fix the breakdown - in this case, your purchase can easily go to harm your budget. For this reason, having decided to start this business, it is necessary not only to be sufficiently qualified, but also to have the necessary capital to purchase several cars, in order to simultaneously acquire and resell not one car, but several - in this case, a loss due to an unsuccessful acquisition compensated by another, more profitable purchase.

Starting to promote the business of reselling cars should be from old, inexpensive cars, for example, a Zhiguli. You can buy them for just a couple of hundred dollars, give them a more or less decent look and resell with a profit of 100%. After getting a little used to Russian cars, switch to foreign cars, the resale profit of which, of course, will be higher. On average, the profit from the resale of a foreign car is 30,000 rubles per car.

Here are some recommendations for those who decide to start this complex type of business. They will help you not to make a mistake when purchasing a used car and not to pay too much for it, and also, when selling a ready-made version, not to set a too low price. Before purchasing, it is recommended to check the car in a car service, but if this opportunity not available, please refer to the instructions below.

In any case, test the car you are purchasing. Never listen to what the seller says, even if he seems decent to you. In order not to lose money, it is better to double-check, so do not miss anything.

The inspection room should be well lit, always pay close attention to the area under the hood, where there should be no smell of gasoline. Even such insignificant details as turn signals, bulbs, buttons deserve attention, otherwise your money will be spent on their repair. Inspect the tires of the car, consider their condition. Check that the doors close tightly, without any extraneous noise and effort. The operation of shock absorbers should not be accompanied by knocks and noises.

The vehicle must have passed inspection. check all documents confirming that its condition is correct, check the identity of the engine number with that indicated in the documents. Do not leave, out of forgetfulness, the alarm remote control and keys, as well as all the papers, with the seller.

It is quite possible to buy used cars not only from private sellers - there are commission companies from which you can buy similar cars at the same price, and sometimes even cheaper. Moreover, such firms guarantee to sell you a car in the same condition in which they purchased it, the probability of fraud on the part of the firm is less.

Such an occupation for buying and reselling a car can be both the only way to earn money, and an additional one. In the event that you do not take it very tightly, it will not take much time. For some, this will not even be a business, but some kind of entertainment, where you can also earn money.

The essentials for running this business are time and space to repair cars, and your own garage will be quite suitable for this. You will also need tools, paint and some materials - it all depends on the malfunction of the purchased machine. But any market or specialty store has everything you need, so buying and reselling a car is not so difficult.

Basically, don't give up if your car's problem is hard to fix. Do not panic, everything can be fixed, and in case of a successful outcome, you can easily set the price for the car twice as high and make great money.