Job description of the controller of quality control in production. Job Responsibilities of a Production Inspector. In the turning industry

  • 09.05.2020

Currently, not a single production is complete without a quality control officer - a person who evaluates the quality of manufactured products. Its activity is necessary for the timely detection of violations in the process or production technology. In this way, QCD controller is needed to identify defects and check whether the products comply with GOSTs and standards.

What are the responsibilities of the OTC controller?

In production, a representative of this profession must perform the following tasks:

  • check the quality of raw materials from which products are made;
  • identify technological inconsistencies and causes of defects in production (non-adjusted equipment, poor raw materials, poor-quality workpieces, negligence or inattention of workers, etc.);
  • check the real parameters of products with reference indicators recorded in the drawings, GOSTs or technical documents;
  • draw up accompanying documentation (certificates, quality passports, defective statements, etc.);
  • put forward ideas for modernizing production.

In addition, the duties of the QCD controller may include handling complaints, that is, customer complaints. It also affects the quality of all manufactured products.

In order for the activities of the OTK controller to be effective, he must not only possess the necessary skills and knowledge of GOSTs, but also possess some personal qualities. Since the check is carried out visually, the employee must have sharp eyesight, excellent coordination of movements, be attentive, accurate and collected. In addition, the employee must be able to use control and measuring instruments: calipers, microscopes, micrometers, magnifiers, electrical measuring equipment, etc.

Main indicators of product quality

The QCD controller evaluates the following product parameters:

  1. dimensional accuracy,
  2. reliability during operation;
  3. Ease of use;
  4. compliance with GOSTs and standards;
  5. compliance with aesthetic requirements.

If at the enterprise the QCD controller has not replaced or the volume of products has increased significantly, it is better to trust the outsourcing company. Our specialists have been trained and have extensive experience in the field of quality control.

V.V. Umnikov

senior control foreman of the technical control department

1. General Provisions

1.1 The senior control foreman of the technical control department of JSC "Company" reports directly to the head of the technical control department of JSC "Company" or the head of the technical control bureau, if this position is provided.

1.2 The senior control master is appointed and dismissed by order CEO JSC "Company" on the proposal of the Deputy General Director for Quality and Metrology or the Head of Quality Control Department.

1.3 A person with a higher professional (technical) education and at least 1 year of work experience in production or a secondary technical education and at least 3 years of work experience in a specialty in the industry corresponding to the profile of an enterprise is appointed as a senior control master of the QCD.

1.4 The following are subordinate to the senior control master:

- testers of subordinate units:

1.5 The senior control foreman in his activities is guided by:

— resolutions government agencies RF;

— Law of the Russian Federation “On technical regulation”;

- Law of the Russian Federation "On Standardization" No. 5154-1 dated 10.06.93;

- Law of the Russian Federation "On certification of products and services" No. 5151-1 dated 10.06.93;

- Law of the Russian Federation "On ensuring the uniformity of measurements" No. 4871-1 dated April 27, 1993;

— The policy of the enterprise in the field of quality;

— documentation of the quality management system of the enterprise;

— methodological, normative and technical documents and international standards;

— Regulations on QCD;

- this job description.

1.6 In the event of a temporary absence, the duties of a senior control foreman are performed by a specialist appointed by order of the general director on the proposal of the head of the Quality Control Department.

2 Job Responsibilities

The senior control master is obliged to:

2.1 Organize work at the assigned site to control and improve the quality of products, the completeness of manufactured products and the accounting of non-conforming products.

2.2 Control the correctness of establishing the type and type of products, their compliance with approved samples (standards), standards, specifications and other regulatory and technical documentation.

2.3 Monitor compliance with technological processes at all stages of production, instructions and methods for technical control at the workplace, the quality of containers and packaging, the technical condition of equipment, storage of raw materials, materials and semi-finished products, components, finished products.

2.4 Manage the work on the preparation of technical documentation certifying the quality and completeness of manufactured or supplied products (passports, certificates), product certification.

2.5 Monitor compliance with the schedules for checking the accuracy of production equipment and tooling, the state of control and measuring equipment, their availability at the workplace, and timely submission for state inspection.

2.6 Take measures to prevent the production of products that do not meet the established requirements, identify the causes and perpetrators of non-conformities, as well as develop and implement measures aimed at improving the quality and competitiveness of products.

2.7 Participate in the development and implementation of the most advanced product quality management systems, control methods, new and revised existing standards, specifications and other regulations and guidelines.

2.8 Monitor compliance by subordinates with the rules of labor protection, safety, industrial and labor discipline, internal work schedule. Conduct periodic briefings on the rules of labor protection and safety.

2.9 Monitor the delivery of finished products to the warehouse.

2.10 Make proposals to the head of the QCD on encouraging employees, as well as bringing to disciplinary responsibility violators of production and labor discipline.

2.11 To promote the improvement of qualifications and professional skills of workers, their training and assignment of categories, to carry out educational work in a team.

2.12 Participate in production meetings held by the heads of the production departments of the enterprise.

2.13 Participate in the preparation and holding of the "Quality Day" in the shop.

2.14 Timely and accurately execute the production orders of the general director of the enterprise, production tasks, instructions and instructions of the Deputy General Director for Quality and Metrology, Head of Quality Control Department.

2.15 Execute labor obligations provided for in this job description and the employment contract.

2.16 Comply with the internal labor regulations established at the enterprise.

2.17 Do not engage in activities that directly or indirectly damage the interests of the enterprise.

2.18 Know the relevant QMS documentation required for work and comply with its requirements.

2.19 Continuously improve the results of its activities.

3 Professional requirements

The senior control master must know:

— legislative and regulatory legal acts, teaching materials on product quality management;

— technological processes and modes of production;

— basic technological and design data of manufactured products;

- technical and economic requirements for raw materials, materials, semi-finished products, components and finished products;

— current standards in the industry and at the enterprise, technical conditions, standards for quality indicators, technological instructions;

— systems, means and methods of technical control of production;

- rules for the acceptance and storage of finished products, raw materials, materials, semi-finished products, components;

- methods of sampling, the procedure for labeling and packaging products;

– quality certification procedure industrial products;

- types of production non-conformities, methods for their prevention and elimination;

— rules for testing and acceptance of products;

– the procedure for issuing technical documentation certifying the quality of products;

— fundamentals of economics, organization of production, labor and management;

— basics of labor legislation;

— rules and norms of labor protection;

— relevant QMS documentation.

The senior control master has the right:

4.1 Request and receive information necessary for him to perform his duties from employees of any departments.

4.2 Make a decision on disagreements between the QCD employees and employees of the production departments of the enterprise in their assessment of the conformity of products to the requirements established for it.

4.3 Submit proposals to the Deputy General Director for Quality and Metrology - Head of Quality Control Department on bringing to responsibility officials and workers of the enterprise guilty of manufacturing products that do not meet the established requirements.

4.4 To give obligatory for execution by subordinate employees of QCD production instructions and instructions.

4.5 Submit proposals to the Deputy General Director for Quality and Metrology - Head of the QCD on rewarding and punishing employees subordinate to him in the prescribed manner.

4.6 Require the heads of workshops to establish the causes of non-conformity of products, punish those responsible for their occurrence, as well as persons who violated the production technology established by the documentation.

4.7 Use legal benefits Russian Federation and provided for employees in the collective agreement of the enterprise.

4.8 To provide him with the working conditions necessary for the performance of his official duties.

4.9 Represent the enterprise in third-party organizations on issues of product quality.

4.10 Represent the QCD in various commissions of the enterprise on issues within its competence.

5 Service relationships

The senior control master of the technical control department interacts:

5.1 With the central laboratory for measuring technology:

– provides: applications for high-precision and arbitration measurements and tests. Measuring instruments for verification, according to the schedule, out of order before the next verification. Measuring instruments for rechecking or repair;

- receives: graphs for checking measuring instruments. Information about the withdrawal from circulation of faulty measuring devices that did not pass inspection within the established time limits.

5.2 With workshops and sites:

- provides: a conclusion on the conformity of products to the requirements of those. documentation (TU, GOSTs, drawings, standards, manufacturing technology);

- receives: accompanying technical documentation (drawings, diagrams, standards and manufacturing technology for products).

5.3 With the quality engineer of the technical control department:

- provides: with information about the presented products and detected non-conformities. Acts of non-compliance indicating those responsible for the manufacture of non-conforming products. Information about the culture of production;

- Receives: Product return information for each day. Information on the results of accounting for losses from non-conforming products in the shops according to acts of non-compliance and on the allocation of amounts to those responsible.

The senior control master is responsible in the manner prescribed by the laws of the Russian Federation for:

- failure to fulfill the duties assigned to him, provided for by this job description and the employment contract (contract);

Materials: http://oformitely.ru/doljnostnaya_instrukciya_starshego_kontrolynogo_mastera_otk.html

QCD controller

Inspector QCDThe subject of concern for employees of the technical control service of the enterprise is to improve the quality of all types of manufactured products, ensuring that their indicators comply with the level of world achievements.

Quality indicators are dimensional accuracy, operational reliability, ease of use, compliance with state standards, aesthetic requirements. ControllersOTK(technical control department) - mass working profession. It occupies the 4th place in terms of the number of specialists employed in the industry.
Main operation in progress controller— comparison of product parameters with indicators specified in GOSTs, drawings, technological documentation. At the same time, products are examined “by eye” or checked using control and measuring instruments, devices: micrometers, calipers, gauges, magnifiers, microscopes, electrical measuring instruments, etc. controller there are also lists of "standard images" of the required features of quality products, stored in his memory.
Controller gets the party finished products or semi-finished products, checks each of them, affixes a stamp of control, draws up accompanying documentation, defective statements. But controller not only reveals marriage, but also studies its causes and suggests measures for its prevention. The reasons can be different: non-adjusted equipment, low-quality material, defects in workpieces, lack of qualifications, negligence, inattention of workers. Controller one must be attentive and correct and, at the same time, demanding and principled in dealing with workers.

Job description of the quality controller of products and technological process of the 7th category

Authoritative controller discipline workers. inexperience, carelessness controller can cause conflicts, disorganize the work on the site. Controller- a quality expert, he must be conscientious, understand the consequences of the delivery of low-quality products. Work controller associated with the performance of monotonous actions and may seem monotonous to people who prefer a quick change of impressions and actions, mobile. Work controller requires accuracy, thoroughness, therefore, people who are thorough, unhurried work more successfully here.
Skilled controller knows well the production technology, the work process itself, understands the drawings, knows how to use control and measuring tools, has a developed memory, normal vision (not lower than 0.5, without pronounced anomalies), stable visual performance, noise immunity, composure, attentiveness. Exercise stress controller insignificant.
Controllers work in specially equipped workplaces with good lighting. Wage depends on qualifications, time-bonus.
Speciality controllerOTK has much in common with the work of a tester of finished products or semi-finished products, an expert merchandiser.
profession controllerOTK can be purchased at the enterprise in the order of individual-team training or in vocational schools. A vocational school graduate receives a 2-3 category. In the future, you can continue your education in a technical school or university corresponding to the production profile, become a control foreman, head of a shop control service, head of the enterprise's TC department.

The technical control department (QCD) exists on manufacturing enterprises for timely detection of violations in production technology. The QCD controller is engaged in identifying defects in the manufacture of products and checking the compliance of products with standards and GOSTs.

Job description of the product processing quality controller

Control is carried out visually or with the help of instrumentation.

Vika works in the quality department of a Russian-Japanese car painting company. The working day in production starts at 7:15, Vika should be at work at 8 in the morning (it's early, but you can go home at 16:15). At about 8:15 there is a daily planning meeting - the entire quality department (20 people) gathers. In 15 minutes, the boss distributes tasks and discusses current problems.

If the beginning of the working day is the same, then the rest of the day goes differently. Time can be spent testing the quality of a paint or primer, checking paint colors and discussing future orders with suppliers (for example, matching colors), compiling reports (sometimes it takes many hours), calibrating fixtures (usually done monthly ) and other tasks.

Places of work

The position of QCD controller is required at all manufacturing enterprises.

Each product must pass quality control before it goes on sale.

History of the profession

The profession of OTK controller can be said to have appeared thanks to Henry Leland, who made the arms production at Samuel Colt's factories a role model. The “master of precision” introduced the concept of “through-caliber” and for the first time in history began to reject outwardly suitable shells due to their inconsistency with the standard. Its motto: "Craftsmanship is the creed, accuracy is the law" is followed by the world's most successful manufacturers.

Responsibilities of the Inspector

The duties of the OTC Controller include:

  • Output control of finished goods.
  • Reconciliation of the actual parameters of manufactured products with the benchmarks specified in the technical documentation, drawings, GOSTs.
  • Registration of accompanying documentation - certificates, defective statements, quality passports.
  • Checking the quality of raw materials used.
  • Identification of technological inconsistencies and the causes of marriage.
  • Proposing ideas for the modernization of production.

Sometimes the functions of the QCD controller may also include handling claims (complaints from customers).

Requirements for the OTC controller

The main requirements for the QCD controller are as follows:

  • Secondary or higher education.
  • Experience from 1 year.
  • Knowledge of production technology, GOSTs.
  • Ability to read blueprints and design documents.
  • Control instrumentation skills.
  • Attention to detail.

Sometimes a specialist may be required good vision and excellent coordination of movements, as well as additional education(depending on the specifics of production).

Resume sample

Sample resume for quality control officer.

How to become an OTC controller

To become a QCD controller, it is enough to get a secondary technical or higher specialized education. It is also necessary to know production processes, because the specialist communicates with technologists, designers, foremen, heads of production departments and the sales department. Knowledge of production often comes with experience as either a technologist or a technical control supervisor.

Quality controller salary

The salary of the OTK controller ranges from 25,000 to 45,000 rubles. When moving up the career ladder, the salary increases significantly. The control master can receive a salary of up to 65,000 rubles, and the head of the shop control service up to 85,000. average salary OTK controller is 30,000 rubles.

Job description control foreman of the technical control department [name of organization, enterprise, etc.]

This job description has been developed and approved in accordance with the provisions Labor Code Russian Federation and other regulations governing labor relations in the Russian Federation.

I. General provisions

1.1. The control foreman of the department (bureau) of technical control in his activities does not depend on the management of the workshop and is directly subordinate to the head (bureau) of technical control (senior control foreman).

1.2. The control master is guided in his work by:

- Regulations on the department of technical control;

- this job description;

- the charter of the enterprise;

- the legislation of the Russian Federation.

1.3. Persons with the highest technical education and work experience in production for at least 1 year or secondary specialized education and work experience in production for at least [value] years.

II. Job Responsibilities

2.1. Organize the work of controllers and control the quality of products and services, the completeness of manufactured products at a fixed production site.

2.2. Ensure control over compliance with technological regimes at all stages of the production process.

2.3. Take measures to prevent production and prevent the release of products that do not meet established requirements, identify the causes and perpetrators of the marriage, organize the registration of marriage.

2.4. Carry out work on the preparation of technical documentation certifying the quality and completeness of the supplied products (passports, certificates, etc.).

2.5. Take part in the delivery of finished products, performed works (services) to customers.

2.6. Check compliance with instructions and procedures for technical control at the workplace.

Profession inspector QCD

To carry out quality control of containers and packaging at workplaces, the technical condition of equipment and means of transport, storage of raw materials, materials, semi-finished products, components, finished products.

2.8. Monitor the implementation of schedules for checking the accuracy of production equipment and tooling, technical condition control and measuring equipment, their availability at workplaces and timely submission for state verification.

2.9. To study and improve the technology of control of products, materials, components.

2.10. Participate in events related to the introduction of new and revision of existing standards, specifications, quality indicators and instructions.

2.11. Perform work related to product certification.

2.12. To control the observance by the workers subordinate to him of the rules of labor protection, safety measures, industrial and labor discipline, internal labor regulations.

III. Rights

The control foreman of the department (bureau) of technical control has the right to:

3.1. Determine the quality of products manufactured at the production site.

3.2. Require the production foremen to stop working when a defective or defective product appears, as well as in cases of working on faulty equipment or when using low-quality material, and stop accepting products if these requirements are not met with an immediate report to the senior control foreman or head of the Quality Control Department (BTK).

Identify the perpetrators of the marriage, what to reflect in the primary documents.

3.4. Do not accept the products presented by the workshop (section) in the absence of established documentation for the work performed and in the absence of the stamp of the production master on acceptance of the first part by him.

3.5. Participate in production quality meetings held by the production foreman.

3.6. Prohibit the use of measuring devices that give incorrect readings until the problem is corrected or replaced with suitable ones.

3.7. Represent controllers subordinate to him for rewards or penalties.

IV. A responsibility

The control master is responsible for:

4.1. For non-performance (improper performance) of their official duties provided for by this job description, within the limits determined labor law Russian Federation.

4.2. For offenses committed in the course of carrying out their activities - within the limits determined by the administrative, criminal and civil legislation of the Russian Federation.

4.3. For causing material damage— within the limits determined by the labor, criminal and civil legislation of the Russian Federation.

The job description was developed in accordance with [name, number and date of the document].

Head of structural unit

[initials, last name]

[signature]

[day month Year]

Agreed:

Head of the legal department

[initials, last name]

[signature]

[day month Year]

Familiarized with the instructions:

[initials, last name]

[signature]

[day month Year]

sample paperwork

V.V. Umnikov

senior control foreman of the technical control department

1. General Provisions

1.1 The senior control foreman of the technical control department of JSC "Company" reports directly to the head of the technical control department of JSC "Company" or the head of the technical control bureau, if this position is provided.

1.2 The senior control foreman is appointed and dismissed by the order of the General Director of JSC "Company" on the proposal of the Deputy General Director for Quality and Metrology or the Head of Quality Control Department.

1.3 A person with a higher professional (technical) education and at least 1 year of work experience in production or a secondary technical education and at least 3 years of work experience in a specialty in the industry corresponding to the profile of an enterprise is appointed as a senior control master of the QCD.

1.4 The following are subordinate to the senior control master:

- testers of subordinate units:

1.5 The senior control foreman in his activities is guided by:

- Decrees of state bodies of the Russian Federation;

— Law of the Russian Federation “On technical regulation”;

- Law of the Russian Federation "On Standardization" No. 5154-1 dated 10.06.93;

- Law of the Russian Federation "On certification of products and services" No. 5151-1 dated 10.06.93;

- Law of the Russian Federation "On ensuring the uniformity of measurements" No. 4871-1 dated April 27, 1993;

— The policy of the enterprise in the field of quality;

— documentation of the quality management system of the enterprise;

— methodological, normative and technical documents and international standards;

— Regulations on QCD;

- this job description.

1.6 In the event of a temporary absence, the duties of a senior control foreman are performed by a specialist appointed by order of the general director on the proposal of the head of the Quality Control Department.

2 Job responsibilities

The senior control master is obliged to:

2.1 Organize work at the assigned site to control and improve the quality of products, the completeness of manufactured products and the accounting of non-conforming products.

2.2 Control the correctness of establishing the type and type of products, their compliance with approved samples (standards), standards, specifications and other regulatory and technical documentation.

2.3 Monitor compliance with technological processes at all stages of production, instructions and methods for technical control at the workplace, the quality of containers and packaging, the technical condition of equipment, storage of raw materials, materials and semi-finished products, components, finished products.

2.4 Manage the work on the preparation of technical documentation certifying the quality and completeness of manufactured or supplied products (passports, certificates), product certification.

2.5 Monitor compliance with the schedules for checking the accuracy of production equipment and tooling, the state of control and measuring equipment, their availability at the workplace, and timely submission for state inspection.

2.6 Take measures to prevent the production of products that do not meet the established requirements, identify the causes and perpetrators of non-conformities, as well as develop and implement measures aimed at improving the quality and competitiveness of products.

2.7 Participate in the development and implementation of the most advanced product quality management systems, control methods, new and revised existing standards, specifications and other regulations and instructions.

2.8 To exercise control over the observance by subordinates of the rules of labor protection, safety measures, industrial and labor discipline, internal labor regulations. Conduct periodic briefings on the rules of labor protection and safety.

2.9 Monitor the delivery of finished products to the warehouse.

2.10 Make proposals to the head of the QCD on encouraging employees, as well as bringing to disciplinary responsibility violators of production and labor discipline.

2.11 To promote the improvement of qualifications and professional skills of workers, their training and assignment of categories, to carry out educational work in a team.

2.12 Participate in production meetings held by the heads of the production departments of the enterprise.

2.13 Participate in the preparation and holding of the "Quality Day" in the shop.

2.14 Timely and accurately execute the production orders of the General Director of the enterprise, production assignments, instructions and instructions of the Deputy General Director for Quality and Metrology, the Head of Quality Control Department.

2.15 To fulfill the labor duties stipulated by this job description and the employment contract.

2.16 Comply with the internal labor regulations established at the enterprise.

2.17 Do not engage in activities that directly or indirectly damage the interests of the enterprise.

2.18 Know the relevant QMS documentation required for work and comply with its requirements.

2.19 Continuously improve the results of its activities.

3 Professional requirements

The senior control master must know:

— legislative and regulatory legal acts, methodological materials on product quality management;

— technological processes and modes of production;

— basic technological and design data of manufactured products;

- technical and economic requirements for raw materials, materials, semi-finished products, components and finished products;

— current standards in the industry and at the enterprise, technical conditions, standards for quality indicators, technological instructions;

— systems, means and methods of technical control of production;

- rules for the acceptance and storage of finished products, raw materials, materials, semi-finished products, components;

- methods of sampling, the procedure for labeling and packaging products;

— the procedure for certification of the quality of industrial products;

- types of production non-conformities, methods for their prevention and elimination;

— rules for testing and acceptance of products;

– the procedure for issuing technical documentation certifying the quality of products;

— fundamentals of economics, organization of production, labor and management;

— basics of labor legislation;

— rules and norms of labor protection;

— relevant QMS documentation.

The senior control master has the right:

4.1 Request and receive information necessary for him to perform his duties from employees of any departments.

4.2 Make a decision on disagreements between the QCD employees and employees of the production departments of the enterprise in their assessment of the conformity of products to the requirements established for it.

4.3 Submit proposals to the Deputy General Director for Quality and Metrology - Head of the Quality Control Department on bringing to responsibility officials and workers of the enterprise guilty of manufacturing products that do not meet the established requirements.

4.10 Represent the QCD in various commissions of the enterprise on issues within its competence.

5 Service relationships

The senior control master of the technical control department interacts:

5.1 With the central laboratory for measuring technology:

– provides: applications for high-precision and arbitration measurements and tests. Measuring instruments for verification, according to the schedule, out of order before the next verification. Measuring instruments for rechecking or repair;

- receives: graphs for checking measuring instruments. Information about the withdrawal from circulation of faulty measuring devices that did not pass inspection within the established time limits.

5.2 With workshops and sites:

- provides: a conclusion on the conformity of products to the requirements of those. documentation (TU, GOSTs, drawings, standards, manufacturing technology);

- receives: accompanying technical documentation (drawings, diagrams, standards and manufacturing technology for products).

5.3 With the quality engineer of the technical control department:

- provides: with information about the presented products and detected non-conformities. Acts of non-compliance indicating those responsible for the manufacture of non-conforming products. Information about the culture of production;

- Receives: Product return information for each day. Information on the results of accounting for losses from non-conforming products in the shops according to acts of non-compliance and on the allocation of amounts to those responsible.

The senior control master is responsible in the manner prescribed by the laws of the Russian Federation for:

- failure to fulfill the duties assigned to him, provided for by this job description and the employment contract (contract);

- Misjudgment of product quality.

Head of Quality Control Department K.K. Right

Head of Personnel Department I.I. Ivanov

Head of the Legal Department S.S. Sergeev

Lead QMS engineer V.V. Vasiliev

Copying of materials is allowed only with an active link to the source

Job description of the Quality Controller of products and technological process of the 4th category

(instructions of these employees are carried out only if they do not contradict the instructions of the immediate supervisor).

Substitution:

  • product quality controller and technological process 4th category replaces.
  • Replaces the quality controller of products and the technological process of the 4th category.

Recruitment and dismissal:

The quality controller of products and the technological process is appointed to the position and dismissed by the head of the department in agreement with the head of the department. 2. Qualification requirements:

  • product range
  • process parameters
  • device, principle of operation of equipment and instrumentation in the serviced area
  • sampling rules and analysis methods
  • the impact of equipment condition on the quality of products
  • GOSTs and specifications for raw materials and finished products.

3. Job responsibilities:

  • Control over the course of the technological process in the serviced area based on the results of analyzes and indications of instrumentation.
  • Monitoring compliance by apparatchiks technological regulations according to the instruction card.
  • Assessment of the technical condition of operating equipment.
  • Control over timely and correct sampling.
  • Participation in the acceptance of equipment after technological stops, cleanings and repairs.

p. 1 Job description Product and process quality inspector

p. 2 Job description Product and process quality inspector

This job description was developed in accordance with (name, number and date of the document)

(signature) surname, initials

Head of the legal department:

Job description of the QCD controller (technical control department) - a document that fixes the rights and obligations of this employee, as well as the requirements for his qualifications. Let's figure out what such an instruction contains.

The structure of the instructions for the controller of the quality control department in production

QCD is a department that controls the quality of manufactured products at the enterprise. The tasks of its employees include screening out defects, reconciliation of finished products or parts with drawings, requirements of GOSTs or other standards, finding out the reasons for low quality and suggesting necessary measures. The controller (or controllers) of the OTC is engaged in all this.

As with other employees, in order to consolidate the main points related to work in this position (rights, duties, etc.), an appropriate job description can be introduced at the enterprise. There is no single standard for its development, although in practice a certain template has already been developed, according to which the instruction usually includes 4 parts:

Qualification requirements, job responsibilities, rights and responsibilities of the QCD controller

Now let's take a quick look at the content of each section of the job description.

In the first, concerning general provisions, the following information is indicated:

  • general characteristics of the position;
  • the procedure for appointing and dismissing the controller;
  • requirements for the qualification and length of service of the employee;
  • regulatory and methodological acts that the controller should know.

The second section is a list job responsibilities of the QCD controller. In particular, it states that he must:

  • check the quality of products;
  • keep a marriage register;
  • participate in the consideration of claims and reclamations for the delivered goods.

The section on rights describes the additional rights granted to the controller. For example, it may be said there that he has the right to report to the management about the situation, give instructions to subordinates, etc.

Job description of the product processing quality controller

We bring to your attention a typical example of a job description for a product processing quality inspector, a sample of 2017. A person with primary or secondary vocational education, special training and work experience can be appointed to this position. Do not forget, each instruction of the product processing quality inspector is issued on hand against receipt.

The hr-portal website provides typical information about the knowledge that a product processing quality controller should have. About duties, rights and responsibilities.

This material is included in the huge library of job descriptions on our website, which is updated daily.

1. General Provisions

1. The product processing quality inspector belongs to the category of workers.

2. A person with an average professional education or initial vocational education and special training and _______ years of work experience.

3. The product processing quality controller is hired and dismissed by the director of the organization on the proposal of the head of production (section, workshop)

4. The product processing quality controller must know:

a) special (professional) knowledge of the position:

Technical requirements for the quality of processing at all stages of the technological process;

Methods of technical quality control of processing;

Requirements for placing orders accepted for processing; the procedure for returning incorrectly accepted or executed orders to the receiving points;

The effect of solvents, chemical materials and dyes on products, accessories and finishing materials;

Assortment and labeling of products;

Type and fibrous composition of materials;

Rules for the acquisition of production batches; operating in production technological instructions, enterprise standards, republican standards and specifications;

Rules for storage and transportation of products;

Kinds manufacturing defect, methods of its prevention and elimination;

The procedure for issuing documentation on the quality of services provided and irreparable marriage;

b) general knowledge organization employee:

Rules and norms of labor protection, safety measures, industrial sanitation and fire protection,

Rules for the use of personal protective equipment;

Requirements for the quality of work (services) performed, for the rational organization of labor in the workplace;

Types of marriage and ways to prevent and eliminate it;

5. In its activities, the product processing quality controller is guided by:

Orders and instructions of the director of the organization,

By this job description,

The internal labor regulations of the organization,

6. The product processing quality controller reports directly to a worker with a higher qualification, the head of production (section, workshop) and the director of the organization.

7. During the absence of the product processing quality inspector (business trip, vacation, illness, etc.), his duties are performed by a person appointed by the director of the organization on the proposal of the head of production (section, workshop) in the prescribed manner, who acquires the appropriate rights, duties and is responsible for performance of the duties assigned to him.

2. Job responsibilities of the product processing quality controller

The duties of the product processing quality controller are:

a) Special (professional) duties:

Quality control of product processing at various stages of the technological process.

Return to the collection points of products accepted without indicating defects or due to incompleteness of orders.

Checking the correctness of determining the types of technological processing, conducting preparatory operations and observing the rules for completing production batches.

View products and determine the quality of processing in accordance with applicable technological instructions, standards of enterprises, republican standards and specifications.

Selection of products with processing defects and establishing the causes of marriage.

Registration of relevant documentation for rejected products indicating the type and nature of the marriage.

Direction of damaged products for drawing up an act.

Accounting for checked and rejected products.

b) General duties of an employee of the organization:

Compliance with the Internal Labor Regulations and other local regulations of the organization,

Internal rules and norms of labor protection, safety, industrial sanitation and fire protection.

Execution within employment contract orders of employees to which it is repaired in accordance with this instruction.

Performing work on the acceptance and delivery of shifts, cleaning and washing, disinfection of serviced equipment and communications, cleaning the workplace, fixtures, tools, as well as keeping them in proper condition;

Maintaining established technical documentation

3. Rights of the product processing quality controller

The product processing quality controller has the right to:

1. Submit proposals for management consideration:

To improve the work related to the duties provided for in this instruction,

On bringing to material and disciplinary liability workers who violated production and labor discipline.

2. Request from structural divisions and employees of the organization the information necessary for him to perform his duties.

3. Get acquainted with the documents that define his rights and obligations in his position, the criteria for assessing the quality of performance of official duties.

4. Get acquainted with the draft decisions of the organization's management regarding its activities.

5. Require the management of the organization to provide assistance, including the provision of organizational and technical conditions and execution of the established documents necessary for the performance of official duties.

6. Other rights established by the current labor legislation.

4. Responsibility of the product processing quality controller

The product processing quality inspector is responsible in the following cases:

1. For improper performance or non-performance of their official duties provided for by this job description - within the limits established by the labor legislation of the Russian Federation.

2. For offenses committed in the course of their activities - within the limits established by the current administrative, criminal and civil legislation of the Russian Federation.

Job description of the control foreman of the technical control department [name of organization, enterprise, etc.]

This job description has been developed and approved in accordance with the provisions and other regulations governing labor relations in the Russian Federation.

I. General provisions

1.1. The control foreman of the department (bureau) of technical control in his activities does not depend on the management of the workshop and is directly subordinate to the head (bureau) of technical control (senior control foreman).

1.2. The control master is guided in his work by:

Regulations on the department of technical control;

this job description;

the Charter of the enterprise;

Legislation of the Russian Federation.

1.3. Persons with higher technical education and work experience in production for at least 1 year or secondary specialized education and work experience in production for at least [value] years are appointed to the position of control foreman.

II. Job Responsibilities

2.1. Organize the work of controllers and control the quality of products and services, the completeness of manufactured products at a fixed production site.

2.2. Ensure control over compliance with technological regimes at all stages of the production process.

2.3. Take measures to prevent production and prevent the release of products that do not meet established requirements, identify the causes and perpetrators of the marriage, organize the registration of marriage.

2.4. Carry out work on the preparation of technical documentation certifying the quality and completeness of the supplied products (passports, certificates, etc.).

2.5. Take part in the delivery of finished products, performed works (services) to customers.

2.6. Check compliance with instructions and procedures for technical control at the workplace.

2.7. To carry out quality control of containers and packaging at workplaces, the technical condition of equipment and means of transport, storage of raw materials, materials, semi-finished products, components, finished products.

2.8. Monitor the implementation of schedules for checking the accuracy of production equipment and tooling, the technical condition of control and measuring equipment, their availability at the workplace and timely submission for state inspection.

2.9. To study and improve the technology of control of products, materials, components.

2.10. Participate in events related to the introduction of new and revision of existing standards, specifications, quality indicators and instructions.

2.11. Perform work related to product certification.

2.12. To control the observance by the workers subordinate to him of the rules of labor protection, safety measures, industrial and labor discipline, internal labor regulations.

III. Rights

The control foreman of the department (bureau) of technical control has the right to:

3.1. Determine the quality of products manufactured at the production site.

3.2. Require the production foremen to stop working when a defective or defective product appears, as well as in cases of working on faulty equipment or when using low-quality material, and stop accepting products if these requirements are not met with an immediate report to the senior control foreman or head of the Quality Control Department (BTK).

3.3. Identify the perpetrators of the marriage, what to reflect in the primary documents.

3.4. Do not accept the products presented by the workshop (section) in the absence of established documentation for the work performed and in the absence of the stamp of the production master on acceptance of the first part by him.

3.5. Participate in production quality meetings held by the production foreman.

3.6. Prohibit the use of measuring devices that give incorrect readings until the problem is corrected or replaced with suitable ones.

3.7. Represent controllers subordinate to him for rewards or penalties.

IV. A responsibility

The control master is responsible for:

4.1. For non-fulfillment (improper fulfillment) of their official duties provided for by this job description, to the extent determined by the labor legislation of the Russian Federation.

4.2. For offenses committed in the course of carrying out their activities - within the limits determined by the administrative, criminal and civil legislation of the Russian Federation.

4.3. For causing material damage - within the limits determined by the labor, criminal and civil legislation of the Russian Federation.

The job description was developed in accordance with [name, number and date of the document].

Head of structural unit

[initials, last name]

[signature]

[day month Year]

Agreed:

Head of the legal department

[initials, last name]

[signature]

[day month Year]

Familiarized with the instructions:

[initials, last name]

[signature]

[day month Year]

QCD Controller- an expert who evaluates the quality of products manufactured at the enterprise. The profession is suitable for those who are interested in physics, drawing and labor and economy (see the choice of profession for interest in school subjects).

Features of the profession

QCD is a department of technical control. It does not matter what exactly the company produces - nuts, dresses or chairs - the products must be of high quality. In other words, these nuts must be strong and the right size, and the chairs should be smooth and beautiful, as in the data sheet. The demand for these goods and the reputation of the company as a whole depend on this. For greater objectivity, the technical control department is subordinate to the directorate and does not depend on the production department.

To check technical products, the inspector uses various measuring instruments: calipers (including electronic ones), micrometers, etc. Something can be assessed by eye, and to consider some small details, I use magnifiers and even microscopes.

If a defect is found, the product must be returned for revision or completely rejected. This is not an easy task and sometimes requires rigidity and integrity from the controller, because marriage is always someone's mistake. Nobody wants to be guilty, including the worker who allowed the marriage. But if the controller does not notice the error, then the blame will fall on him (in many enterprises this means liability).

At the same time, if the supervisor is professional and honest, his authority will discipline the workers.

Sometimes marriage is the result of errors in the technology itself. This means that only by changing it, you can achieve quality. Therefore, the QCD controller is in contact with both designers and technologists.

Workplace

QCD controllers work at manufacturing enterprises.

Salary

Salary as of 03.02.2020

Russia 16700—50000 ₽

Moscow 40000—90000 ₽

Important qualities

The QCD controller needs firmness of character, composure, accuracy, thoroughness, a tendency to painstaking work, attention to detail. Severely reduced vision, poor coordination of movements during such work are contraindicated.

Knowledge and skills