Corner aluminum - one of the varieties of rolled metal produced by modern industry. The characteristics that the corner made of aluminum has determine the high long-term demand for this product used for a variety of purposes.
Characteristics of aluminum corners
Any metal corner is a product whose profile cross section resembles the letter “L”. An aluminum corner can be called equal-shelf if the width of both of its shelves is the same, or unequal-shelf if its shelves have different widths. The corner at the base of such a profile, as well as the corners at the edges of its shelves, can be absolutely straight or rounded (this depends on the technology with which it is made). The main method of producing aluminum corner is bending an aluminum strip at a right angle, for which special equipment is used.
The characteristics of the final product are influenced by chemical composition and the properties of the material from which it is made, as well as the technology of its production. Depending on the purpose of the aluminum corner, the following materials can be used for its production:
- A0, AD, AD31, AMg, AMts, D16 (for general purpose profiles);
- AD0, AD00, AD31, AD31E, A7, A5E (for profiles used in the manufacture of electrical products).
The geometric parameters of equal-shelf and unequal-shelf corners can vary within the following limits:
- shelf width: equal-shelf products - 10-200 mm, unequal-shelf products - 6-265 mm;
- wall thickness: equal-shelf - 1-43 mm, unequal-shelf - 1-66 mm.
Aluminum corner profiles may not be subjected to heat treatment, but they can be annealed (then they will become soft) and hardened. Such products are additionally processed in other ways, namely:
- cover their surface with paints and varnishes (Zhl);
- electrophoresis is used to apply a protective layer (Je) on their surface;
- apply electrolytic processing - anodizing (An);
- a polymer coating is applied to their surface by the powder method (P);
- a complex two-layer substance (K) is used to protect their surface.
The dimensions of the aluminum corner can be found by its marking, which can indicate not only the width of the shelves, but also the thickness of the metal from which it is made. For example, marking 50x50 means that this is an equal-shelf corner, the width of each shelf of which corresponds to 50 mm, and the designation 50x30x2 indicates that this is a product with shelves of different widths (50 and 30 mm, respectively), made of metal 2 mm thick.
In accordance with the provisions of GOST 8617-81, an aluminum profile in the form of a corner can be supplied to customers with products of measured, random length and length, which is a multiple of the measured length.
Varieties of aluminum corner are products with perforated and profiled shelves. A feature of a perforated profile is that holes are specially made in its shelves - perforation. Profiled products are corners, on the edges of the shelves of which special folds are made. These are not decorative elements - they are designed so that the product can perform certain functions.
You can get acquainted with the GOST requirements for aluminum corners by downloading the document in pdf format from the link below.
Benefits of using
Aluminum is a more ductile material than steel, so it is much easier to manufacture products from it with a specific cross-sectional profile. Corners made of this material have the following characteristics:
- exceptionally high resistance to corrosion (hence - successful and long-term operation in conditions of high humidity and exposure to aggressive environments);
- optimal combination low weight, sufficiently high strength and rigidity, which allows such products to withstand significant loads;
- the ability to respond well to thermal and mechanical processing, to weld;
- ease of installation;
- the ability to take the desired configuration due to the high ductility of aluminum;
- high thermal and electrical conductivity;
- the ability to withstand without deformation not only low and high temperatures, but also a sharp change temperature regime(from -80 to +1000 Celsius);
- ease of care (dirt does not accumulate on the smooth surface of aluminum);
- exceptionally high decorative effect;
- fire safety;
- environmental cleanliness;
- the possibility of being recycled, which is carried out at low financial costs;
- low price (aluminum is a common and, accordingly, inexpensive non-ferrous metal, and the costs incurred for the purchase of aluminum corners are fully offset by the worthy characteristics of this product).
High corrosion resistance (one of the main advantages of aluminum corner profiles) is explained by the fact that a protective oxide film is formed on the surface of aluminum when it interacts with oxygen. Despite the fact that such a film is characterized by excellent protective properties, it is easily damaged by mechanical action on the metal, since its thickness is small. To provide aluminum corners with even more reliable protection, additional coatings are applied to their surface.
A reliable protective coating of the required thickness makes it possible to obtain such a technological operation as anodizing. The so-called anodized aluminum is a metal on the surface of which a high-strength oxide film is specially formed, which can successfully withstand even significant mechanical stress.
Such a film, in addition, improves the insulating characteristics of aluminum, so that products made from it do not accumulate static electricity (this is very important quality for large structures).
Corner aluminum profiles, when compared with similar products from other metals, are characterized by a number of significant advantages. Compared to copper, such corners are significantly lighter and more affordable. Profiles made of ordinary steel, although they are several times cheaper than aluminum, have more weight and are subject to corrosion processes. Just like aluminum, stainless steel corners resist corrosion well, but the prices for such products are approximately the same, and steel weighs much more.
Classification
Corners made of aluminum, the assortment of which is determined by the requirements of the relevant normative document, widely used:
- for the manufacture of structures that must simultaneously be distinguished by high strength and low weight;
- in the production of sea and river vessels;
- in the automotive industry;
- for the construction of enclosing structures, which, in addition to strength and stability, must have good decorative characteristics.
Due to the ease of processing, corner aluminum profiles are used to produce supports for various purposes, brackets, as well as other structural elements that must be light and at the same time strong. It is also convenient that the strength of products made from such corners can be increased by subjecting them to heat treatment. It is possible to significantly increase the resistance of such structures to the effects of aggressive environments with the help of such technological operation like anodizing.
equal-shelfAluminum corners, depending on the scope, production technology and main characteristics, are divided into the following categories.
These are corner aluminum profiles that differ in the same width of the shelves. Such corners are used for the manufacture of lightweight structures, in the manufacture of furniture, as a facing material, as well as for solving many other problems.
unequalA distinctive feature of such products is that they are able to maintain their profile when bending. For this reason, such aluminum profiles are ideal for the manufacture of structures with complex geometric shapes.
profiledThese products are used mainly as docking elements of structures for various purposes.
perforatedCorners, on the shelves of which perforation is made, are used for facing various types of surfaces. The corners of structures lined with such profiles not only have the correct geometric shape, but are also reliably protected from mechanical damage.
anodizedDue to the special coating formed on their surface, such aluminum products are distinguished by high corrosion resistance, exceptional durability, and electrical insulating properties. corners of this type are used to create structures that will be operated in the open air, in conditions of aggressive environmental influences.
DecorativeThese are corners that are attractive appearance. They are actively used in the production of furniture and furniture fittings, other interior items, for fixing shelves, mirrors and glass, and for solving other decorative tasks.
Main Applications
The most common areas of application for aluminum corners are:
- construction of light building structures: trade pavilions, kiosks, sheds, etc.;
- creation of pre-fabricated structures that do not experience serious loads during operation;
- construction of office and interior partitions;
- performance of repair and finishing works;
- glazing and insulation of loggias and balconies, finishing of facades of buildings and other surfaces;
- installation of light-transmitting walls and roofs;
- production advertising structures, information stands, signboards and shop windows;
- equipment of exhibition halls, decoration of premises for any other purpose;
- manufacture of windows, doors, furniture and household appliances;
- decorative finishing of door and window openings;
- production of docking parts, guides, protective elements.
State standard USSR GOST 18591-91
"SPECIAL ALUMINUM PROFILES. RANGE. TECHNICAL REQUIREMENTS"
Aluminum special. Range of sizes
Instead of GOST V 18591-73
This standard applies to aluminum profiles and aluminum alloys grades AD1, D1, AM4, manufactured by pressing followed by drawing or cold extrusion.
All requirements of the standard are mandatory.
1. Classification
Profiles are divided into:
form of manufacture (shape and dimensions correspond to a specific profile number);
material condition:
hardened and naturally aged from aluminum alloys of grades D1 and AM4-T;
hard-worked from aluminum grade AD1 and aluminum alloy grade D1-N.
2. Assortment
2.1. Profile numbers, basic dimensions, parameters must correspond to those given in table. one.
2.2. The dimensions of profiles N 3-9 and their parameters must correspond to the table. 2.
table 2
Dimensions, mm
Profile number |
R, no more |
Sectional area of the profile, cm2 |
Weight of 1 m profile, kg |
||||
2.3. The dimensions of profiles N 10-12 and their parameters must correspond to the table. 3.
Table 3
Dimensions, mm
Profile number |
Sectional area of the profile, cm2 |
Weight of 1m profile, kg |
|||||||
2.4. When calculating the mass of 1 m of the profile, the cross-sectional area is taken at the nominal value, and the density of the material is taken equal to:
aluminum brand AD1 - 2700 kg/m3;
aluminum alloy grades D1 and AM4 - 2800 kg/m3.
2.5. Unspecified corner radii of profiles should be no more than 0.5 mm.
2.6. The local curvature of the profiles should not exceed 5 mm per 1 m of length.
It is allowed, by agreement of the parties, to produce profiles with a local curvature of not more than 2 mm per 1 m of length.
2.7. The twisting of the profiles around the longitudinal axis should not exceed 5° per 1 m of length.
It is allowed, by agreement of the parties, to produce profiles with a twisting angle of not more than 2 ° per 1 m of length.
2.8. Profiles pressed with subsequent drawing are made in random lengths from 1.5 to 3 m.
Shortened profiles with a length of at least 0.7 m are allowed in the batch in the amount of 10% of the batch weight.
2.9. The length of profiles produced by cold extrusion is set by agreement of the parties.
2.10. Profiles must be cut at right angles. The oblique cut should not exceed 3° and take the profiles beyond the delivery length.
3. Technical requirements
3.1. Profiles must be made:
N 1 - made of aluminum grade AD1 according to GOST 4784;
N 2-17 - made of aluminum alloy grade D1 according to GOST 4784;
N 18 - from aluminum alloy AM4, the chemical composition of which must correspond to that indicated in table. four.
Table 4
3.2. Profiles N 1, 3, 5, 7, 13, 14, 16, 17 are made by cold extrusion (x / w).
It is allowed, by agreement of the parties, to manufacture these profiles by pressing followed by drawing.
Profiles N 2, 4, 6-12, 15, 18 are made by pressing followed by drawing.
3.3. Mechanical properties of profiles:
the temporary resistance of profiles manufactured by pressing with subsequent drawing must correspond to that indicated in table. 5;
temporary resistance of profiles produced by cold extrusion is established by agreement of the parties;
relative elongation and yield strength are established by agreement of the parties.
Table 5
Note. The tensile strength indicators determined on samples cut from profiles that have been re-hardened at the consumer enterprise can be 19.6 MPa (2 kgf / mm) less than the corresponding indicators.
Symbol examples:
Profile made of alloy grade D1, hardened and naturally aged, N 13, obtained by cold extrusion:
Profile D1-T-13-x/v - 18591-91
The same, from aluminum grade AD1, hard-worked, N 1, obtained by cold extrusion:
Profile AD1-N-1-x/v - 18591-91
The same, from an alloy of the AM4 brand, hardened and naturally aged, N 18, obtained by pressing followed by drawing:
Profile AM4-T-18 18591-91
3.4. Contamination, cracks, delaminations, non-metallic inclusions, spots of corrosive origin are not allowed on the surface of the profiles.
3.5. On the outer surface of the profiles are allowed:
captivity, nicks, dents, risks, pinholes, if the depth of their occurrence does not take the profile beyond the maximum deviations in size.
The total length of the sections of the profile with the indicated defects should not exceed 15% of the entire length of the profile:
nicks, shells, scratches, risks, traces of editing, with a depth that leads beyond the limit deviations, if the length of the profile with the indicated defects does not exceed 10 mm and the number of such segments will be no more than two per 1 m of length;
tint colors, dark and light spots and stripes, traces of cleaning defects with an abrasive wheel in the form of longitudinal and circular scratches with a depth of not more than 0.1 mm.
3.6. The profile roughness parameter should not exceed Rz 100 according to GOST 2789.
At the request of the consumer enterprise, the profiles are supplied with a surface roughness of Ra 3, 2.
3.7. The macrostructure of the profiles should not have cracks, sinkholes and tears.
In engineering structures, steel is used in the form of rolled products obtained from metallurgical plants and having a different cross-sectional shape.
Sheet steel is classified as follows: sheet steel, cold and hot rolled; thick hot-rolled steel; universal broadband steel, which, due to rolling between four rolls, has even edges, and strip steel.
Corner profiles (figures below) are very widely used to form load-bearing elements that work on axial forces, as connecting elements and various structural details. Corners with smaller thicknesses of shelves are more economical.
Rolled steel profiles
Corners are of two types: equal and unequal.
I-beams used in engineering structures are rolled in two types: ordinary and wide-shelf.
Ordinary I-beams are the main beam profile, they are used mainly for bending elements, which determines their configuration (figure above).
Wide-shelf I-beams up to 1000 mm high have parallel edges of the shelves (figure above). They are produced in three types: normal I-beams (B), wide-shelf I-beams (Sh) and columned I-beams (K). From wide-shelf I-beams, tee profiles are obtained by cutting the wall in the longitudinal direction.
The channel differs from the I-beam in the wall shifted to the edge of the shelves. It is rolled of two types with a slope of the inner edges of the shelves (figure above) and with parallel edges of the shelves.
In addition to the listed main profiles, square steel is used in engineering structures; round steel; bent profiles (figure below), as well as a number of other profiles.
Complex composite profiles replaced by bent ones
a - embedded parts and lining of the grooves of hydraulic gates;
6 - embedded parts of the return path of the hydraulic gate; c - branch of the column of an industrial building
STATE STANDARD OF THE UNION OF THE SSR
PRESSED PROFILES
ALUMINUM
AND ALUMINUM ALLOYS
TECHNICAL CONDITIONS
GOST 8617-81
(ST SEV 3843-82, ST SEV 3844-82)
IPK PUBLISHING STANDAR TOV
Moscow
STATE STANDARD OF THE UNION OF THE SSR
the datein charge of me 01 .01 .83
This standard applies to extruded profiles of aluminum and aluminum alloys intended for the needs of the national economy and for export. 2 , 3).
1. CLASSIFICATION
eleven . Profiles are subdivided: according to type y: solid with a cross-sectional area of up to 200 cm 2 and a circumscribed circle diameter of up to 350 mm; hollow with a cross-sectional area up to 60 cm 2 and a diameter of a circumscribed circle up to 250 mm; according to the state of the material: without heat treatment (hot-pressed data) - denoted by the brand of aluminum or aluminum alloy without additional signs; annealed - M; hardened and naturally aged - T; hardened and artificially aged - T1; incompletely hardened and artificially aged - T5; by type of strength: normal strength - denoted by the grade of the alloy and the state of the material without additional signs; increased strength - P P. Profiles in a hardened and naturally or artificially aged state from alloys of grades AB, D 1, D16, AK4, AK6, 1915, 1925 are made with a maximum thickness of shelves and walls of no more than 150 mm, from an alloy of brand V95 - not more than 125 mm, from alloys of grades AD31, AD33, AD35, 1925 C, 1935, VD1, AVD1, AK M - no more than 100 mm. by appointment: general purpose and I - from aluminum grades A6, A5, A0, AD0, AD1, AD C, AD and aluminum alloys of grades AM c, AMts C, AM g2, AMg3, AMg3S, AMg5, AMg 6, AD31, AD33 , AD35, AB, D1, D16, AK4, AK6, V95, 1915, 1925, 1925 C, VD1, AVD1, AKM; for electrical purposes - from aluminum grades AD0, A D 00, A7, A6, A5, A5 E and aluminum alloys of grades AD31, AD31 E. Note. In the symbolic designation of profiles for electrical purposes, the letters EN are additionally indicated, which are placed after the number or code of the profile 440361 EN (PK 0018 EN). (Changed edition, Rev. No. 2 , 3). 12 . Number or code, length, purpose of profiles, material condition and strength are indicated in the order. In the absence of a requirement for assigned and profiles, they are made as general-purpose profiles. 3).2. ASSORTMENT
2.1. The shape and dimensions of profiles, cross-sectional areas, diameters of the circumscribed circle and the theoretical mass of 1 m of length - according to GOST 13616-78, GOST 13617-82, GOST 13618-81, GOST 13619-81, GOST 13620-90, GOST 13621-90, GOST 13622-91, GOST 13623-90, GOST 13624-90, GOST 13737-90, GOST 13738-91, GOST 17575-90, GOST 17576-81 and drawings agreed between the manufacturer and the consumer. Note. For profiles to be machined, the contour (contours) of the finished part is indicated in the drawing, indicating the finishing dimensions and linking the contour of the finished part to the contour of the profile. (Changed edition, Rev. No. 1 , 2). 2.2. Limit deviations for the thickness of the shelves S and other cross-sectional dimensions a(dev. 1 - 3) and a" (crap . 4 - 5 ), covering monolithic metal profiles, must correspond: for profiles made of aluminum and aluminum alloys, with the exception of alloys of grades AMg5 and AMg6, - the values \u200b\u200bspecified in table. one; for profiles made of aluminum alloys of grades AM g5 and AMg 6 - the values \u200b\u200bspecified in table l. 2 or in the drawings. (Changed edition, Rev. No. 1, 3).Crap. 1
Crap. 2
Crap. 3
2.3. Limit deviations in wall thickness ( S 1), forming hollow spaces (Fig. 4, 5), must correspond to the values \u200b\u200bspecified in Table. 1 or 2 with a factor of 1.5 or on the drawings. (Changed edition, Rev. No. 1).
Crap. 4
Crap. 5
(Changed edition, Rev. No. 1). 2.3 a. It is allowed to increase the limiting minus deviations by no more than 2.5 times by the cross-sectional dimensions or individual profile elements subjected to mechanical processing at the consumer, taking into account the allowance for machining to be shown on the drawings. (Introduced additionally, Rev. No. 2). 2.4, 2.5. (Deleted, Rev. No. 1).Crap. 6 - 9 .
(Excluded, Rev. No. 1).Table 1
Nominal profile cross section |
Maximum deviation of the dimensions of the cross section of the profile with the diameter of the circumscribed circle |
|||||||
St. 30.0 to 60.0 |
St. 60.0 to 100.0 |
St. 100.0 to 150.0 |
St. 150.0 to 200.0 |
From v. 200.0 to 250.0 |
St. 250.0 to 300.0 |
St. 300.0 to 350.0 |
||
Up to 1.5 incl. | ||||||||
St. 1, 5 to 3.0 incl. | ||||||||
" 3 ,0 " 6 ,0 " | ||||||||
" 6 ,0 " 10 ,0 " | ||||||||
" 10 ,0 " 15 ,0 " | ||||||||
" 15 ,0 " 30 ,0 " | ||||||||
" 30 ,0 " 50 ,0 " | ||||||||
" 50 ,0 " 75 ,0 " | ||||||||
" 75 ,0 " 100 ,0 " | ||||||||
" 100 ,0 " 150 ,0 " | ||||||||
" 150 ,0 " 200 ,0 " | ||||||||
" 200 ,0 " 250 ,0 " | ||||||||
" 250 ,0 " 300 ,0 " |
± 2,00 |
|||||||
" 300 ,0 " 350 ,0 " |
table 2
Nominal size of the cross section of the profile |
Maximum deviation of the dimensions of the cross section of the profile with the diameter of the circumscribed circle |
|||||||
St. 30.0 to 60.0 |
St. 60.0 to 100.0 |
St. 100.0 to 150.0 |
St. 150.0 to 200.0 |
St. 200.0 to 250.0 |
St. 250.0 to 300.0 |
St. 300.0 to 350.0 |
||
Up to 1.5 incl. | ||||||||
St. 1.5 to 3.0 incl. | ||||||||
" 3 ,0 " 6 ,0 " | ||||||||
" 6 ,0 " 10 ,0 " | ||||||||
" 10 ,0 " 15 ,0 " | ||||||||
" 15 ,0 " 30 ,0 " | ||||||||
" 30 ,0 " 50 ,0 " | ||||||||
" 50 ,0 " 75 ,0 " | ||||||||
" 75 ,0 " 100 ,0 " | ||||||||
" 100 ,0 " 150 ,0 " | ||||||||
" 150 ,0 " 200 ,0 " | ||||||||
" 200 ,0 " 250 ,0 " | ||||||||
" 250 ,0 " 300 ,0 " | ||||||||
" 300 ,0 " 350 ,0 " |
2.7. The value of the corner rounding radii, if they are not indicated on the drawings, is set: not more than 0.5 mm with a shelf and wall thickness of up to 3 mm, including "" 0.6 mm "" "" St. 3 to 6 mm inclusive; "" 0.8mm" ""6" 10mm"""1.0mm"""""10"18mm"""1.2mm"""""18"30mm""" 1 , 6 mm "" "" "30" 50 mm "" "2.0 mm" "" "" 50 mm. At the junction of shelves and walls of different thicknesses, the determination of the permissible rounding radius is carried out according to the greater thickness. (Changed edition, Rev. No. 1). 2.7.1. Limit deviations in the dimensions of radius or cylindrical surfaces, if they are not indicated in the drawings, should not exceed ± 10% of the radius, but not less than ± 0.5 mm. (Changed edition, Rev. No. 2). 2.7.2. The value of blunting of sharp edges is allowed: up to 0.3 mm with a shelf or wall thickness up to 3 mm inclusive; "0.5 mm" "" St. 3 to 15 mm incl.; " 1.0 mm " " " St. 15mm" (Changed edition, Rev. No. 2). 2.7.3. Corner rounding radii and sharp edge blunting up to 1.0 mm are provided by manufacturing technology. (Changed edition, Rev. No. 2). 2.8. The twisting angle around the longitudinal axis per 1 m of the length of any section of the profile should not exceed: 3 ° - with a base surface width of up to 50 mm; 2 ° - with the width of the base surface of St. 50 to 200 mm; 1 ° - with the width of the base surface of St. 200 to 350 mm. 2.8.1. In contractual and legal relations, the twisting of the profile should not be more than the values \u200b\u200bspecified in Table. 3a.
Table 3a*
Diameter of the circumscribed circle |
Permissible twisting, no more |
|
for profile length up to 6 m |
||
Up to 20 incl. | ||
St. 20 to 40 incl. | ||
" 40 " 80 " | ||
" 80 " 120 " | ||
" 120 " 200 " | ||
" 200 |
Table 4 *
*Table 5 is excluded. 2.10. Profiles must be straight. Longitudinal smooth deviation from straightness relative to any plane in any section 1 m long, with the exception of profiles with a bulb or at least one wedge-shaped element, should not exceed: 4 mm - on profiles with a thickness of shelves or walls of St. 4 to 10 mm inclusive; 3 mm - on profiles with a thickness of shelves or walls over 10 mm. On profiles having a bulb or at least one wedge and a bottom element, with a flange thickness of more than 4 mm, the deviation from straightness relative to any plane in any section of the profile 1 m long should not exceed 4 mm. At the request of the consumer, on profiles with a thickness of shelves and walls over 4 to 10 mm, the deviation from straightness should not exceed 3 mm. (Changed edition, Rev. No. 1). 2.11. On profiles with a flange thickness of up to 4 mm inclusive, including profiles with a bulb or at least one wedge-shaped element, a longitudinal deviation from straightness per 1 m of length is allowed, which is eliminated by applying a force of not more than 50 N (5 kgf) on the profile mounted on a flat plate. (Changed edition, Rev. No. 1). 2.12. The total allowable longitudinal deviations from straightness, twisting of the profile should not exceed the product of the allowable deviation from straightness, twisting by 1 m and the length of the profile in meters. (Changed edition, Rev. No. 1). 2.13. Smooth waviness with a wave height of not more than 1 mm is allowed on profiles, and on profiles with a bulb or at least one wedge-shaped element - no more than 2 mm. The number of such wavy places should not be more than one per 1 m of the profile length. Waviness with a wave height of up to 0.2 mm is not limited. 2.14. Transverse smooth deviation from flatness (convexity and concavity) e profiles, the characteristic cross-sectional shapes of which are shown in Fig. 14 - 18, should not exceed: 1% of the width of the shelf - for solid profiles; 2% of the width of the flange or the width of the wall - for hollow profiles, but not less than 0.3 mm. At the request of the consumer on hollow profiles, the transverse deviation from flatness should not exceed 1.5%.Crap. 14
Crap. 15
Crap. 16
Crap. 17
Crap. 18
(Changed edition, Rev. No. 1) . 2 .15 . (Deleted, Rev. No. 1). 2.16. Profiles are made in lengths: from 1 to 6 m - with a cross-sectional area of \u200b\u200bup to 0.8 cm 2; from 1 to 8 m - with a cross-sectional area of St. 0.8 to 1.5 cm 2; from 1 to 10 m - with a cross-sectional area of St. 1.5 to 200 cm 2. Profiles with a cross-sectional area up to 1.5 cm from aluminum and aluminum alloys of the AMts and AMtsS grades are made up to 3 m long. 2.16.1. Profiles are made of random, measured or multiple measured lengths within the dimensions specified in clause 2.16. 2.16.2. Profiles of multiple measured lengths should be made taking into account the allowance for each cut of 5 mm. (Changed edition, Rev. No. 1). 2.17. Limit deviations along the length of profiles of measured and multiple measured lengths up to 6 m should not exceed: + 10 mm - for profiles with a circumscribed circle diameter of up to 150 mm inclusive; + 15 mm - for profiles with a circumscribed circle diameter over 150 mm. Limit deviations along the length of profiles of measured and multiple measured lengths over 6 m should not exceed +20 mm. (Changed edition, Rev. No. 1). 2.18. Profiles must be cut at right angles. The oblique cut should not exceed 3 ° and bring the profiles beyond the delivery length. 2.19. Limit deviations of individual dimensions of profile elements that are not provided for by this standard, including limit deviations of cavity dimensions, if necessary, must be indicated in the drawings agreed between the manufacturer and the consumer. 2.20. Limit deviations of cross-sectional dimensions, twisting angles and deviation from straightness of profiles with a pronounced uneven section or profiles with a flange thickness ratio of more than 4: 1 are indicated in the drawings agreed between the manufacturer and the consumer. Examples of symbols Profile made of alloy brand D 16, in a hardened and naturally aged state (T), normal strength, shaped section (profile number or code), 3000 mm long: Profile D 16 .T (number or code) × 3000 GOST 8617-81. The same, increased strength (P P), random length: Profile D 16 .T.PP (number or code) GOST 8617-81. Profile made of alloy grade A D31, in a hardened and naturally aged state (T), normal strength, tee section with number 420019 according to GOST 13622-79, random length: Profile (or Taurus) A D31 .T 420019 GOST 8617-81 / GO ST 13622-79. The same, multiple length (KD) 2000 mm: Profile (or Taurus) A D31 .T 420019 × 2000 KD GOST 8617-81 / GOST 13622-79. Profiles for electrical purposes from aluminum alloy in grade AD31, in a hardened and artificially aged state (T1), shaped section, multiple length (KD) 2000 mm: Profile AD31.T1 (profile number) EN × 2000 KD GOST 8617-81. It is allowed not to indicate in the order a reference to standards with profile sizes. (Changed edition, Rev. No. 1 , 2 , 3).3. TECHNICAL REQUIREMENTS
3.1, Profiles are manufactured in accordance with the requirements of this standard according to the technological regulations approved in the prescribed manner. (Changed edition, Rev. No. 3). 3.1.1. General purpose profiles are made from aluminum grades A6, A5, A0 with a chemical composition according to GOST 11069-74, aluminum grades A D 0, AD1, ADS, AD and aluminum alloys of grades AMts, AMtsS, AMg2, AMg3, AMg3S, AMg5, AMg6, AD31, AD33, AD35, AB, D1, D16, AK4, AK6, V95, 1915, 1925, 1925 C with chemical composition according to GOST 4784-74; from aluminum alloys of grades VD 1, AVD1 and AKM with a chemical composition according to GOST 1131-76; from aluminum alloy brand 1935 with a chemical composition according to normative and technical documentation. Profiles for electrical purposes are made of aluminum grades A 7, A6, A5, A5 E with a chemical composition according to GOST 11069-74, aluminum grades AD00, AD0 and aluminum alloy brand AD31 with a chemical composition according to GOST 4784-74 and brand AD31 E with a chemical composition according to OST 192014-76. (Introduced additionally, Change Number 3). 3.2. The mechanical properties of profiles of normal tensile strength must correspond to the values \u200b\u200bspecified in table. 6. (Changed edition, Rev. No. 1 , 2).Table 6
Alloy grade |
Profile material condition during manufacture |
The state of the material of the samples during testing |
Thickness of the shelf and l and walls, mm |
Tensile strength σ in, MP a (kgf / mm 2) |
Relative extension |
|
A 7 A 6 A 5 A5E A0 A D00 A D0 A D1 AD | Without heat treatment | All sizes | ||||
A D S | Without heat treatment | Without heat treatment | All sizes | |||
A Mts A Mts S | Without heat treatment | Without heat treatment | All sizes | |||
A Mg2 | No heat treatment Annealed | All sizes |
No more than 225 (23.0) |
|||
A Mg 3 | No heat treatment Annealed | No heat treatment Annealed | All sizes | |||
A Mg 3C | Without heat treatment | Without heat treatment | All sizes | |||
A Mg5 | No Heat Treat Annealed | No heat treatment Annealed | All sizes | |||
A Mg6 | No heat treatment Annealed | No heat treatment Annealed | All sizes | |||
A D31 A D31 E | Without heat treatment | All sizes | ||||
Same | Up to 100 incl. | |||||
Hardened and artificially aged | Up to 100 incl. | |||||
Partially hardened and artificially aged | Incompletely hardened and artificially aged | Up to 100 incl. | ||||
A D 33 | Without heat treatment | All sizes | ||||
Hardened and naturally composed | Same | Up to 100 incl. | ||||
Hardened and artificially aged | Up to 10 incl. | |||||
St. 10 to 100 incl. | ||||||
A D35 | Without heat treatment | Hardened and naturally aged | All sizes | |||
Hardened and naturally aged | Same | Up to 100 incl. | ||||
Hardened and artificially aged | Up to 100 incl. | |||||
AB | Without heat treatment | Hardened and naturally aged | All sizes | |||
Hardened and naturally aged | Too | Up to 150 incl. | ||||
Hardened and artificially aged | Hardened and artificially aged | Up to 150 incl. | ||||
D1 | Without heat treatment | Hardened and naturally aged | Up to 10 incl. | |||
St. 10 to 20 incl. | ||||||
annealed | Annealed | St. 20 | ||||
All sizes |
No more than 245 (25.0) |
|||||
Tempered and naturally aged | Hardened and naturally aged | Up to 10 incl. | ||||
St. 10 to 20 incl. | ||||||
St. 20 to 150 incl. | ||||||
D 16 | Without heat treatment | Hardened and naturally built | Up to 5 incl. | |||
St. 5 to 10 incl. | ||||||
St. 10 | ||||||
annealed | Annealed | All sizes |
No more than 245 (25.0) |
|||
Hardened and naturally aged | Hardened and naturally aged | Up to 5 incl. | ||||
St. 5 to 10 incl. | ||||||
St. 10 to 150 incl. | ||||||
At 95 | Without heat treatment | Hardened and artificially aged | Up to 10 incl. | |||
St. 10 | ||||||
annealed | Annealed | All sizes |
No more than 275 (28.0) |
|||
Hardened and artificially aged | Hardened and artificially aged | Up to 10 incl. | ||||
St. 10 to 125 incl. | ||||||
A K 6 | Hardened and artificially aged | All sizes | ||||
Hardened and naturally aged | Same | Up to 150 incl. | ||||
Hardened and artificially aged | Up to 150 incl. | |||||
1915 | Without heat treatment | Hot pressed with natural aging within 30 - 35 days | Up to 12 incl. | |||
Without heat treatment | Hot pressed with natural aging within 2 - 4 days | Up to 12 incl. | ||||
annealed | Annealed | All sizes |
No more than 277 (28.0) |
|||
Hardened and naturally aged | Hardened and naturally aged for 30 - 35 days | Up to 150 incl. | ||||
Hardened and naturally aged | Hardened and naturally aged for 2 - 4 days | Up to 150 incl. | ||||
Hardened to naturally aged | Hardened and artificially aged | St 12 to 150 incl. | ||||
1925 | Without heat treatment | Hot press in bathrooms with natural aging for 30 - 35 days | Up to 12 incl. | |||
Without heat treatment to and | Hot pressed with natural aging within 2 - 4 days | Up to 12 incl. | ||||
annealed | Annealed | All sizes |
No more than 294 (30.0) |
|||
Hardened and naturally aged | St. 12 to 150 incl. | |||||
Hardened and naturally aged | Hardened and naturally aged for 2 - 4 days | Up to 150 incl. | ||||
1925 C | Hardened and naturally aged | Hardened and naturally aged for 30 - 35 days | Up to 100 incl. | |||
1935 | No heat treatment | Naturally aged within 30 - 35 days | Up to 10 incl. | |||
No heat treatment | Naturally aged within 2 - 4 days | Up to 10 incl. | ||||
Hardened and naturally aged | Hardened and naturally aged for 30 - 35 days | Up to 100 incl. | ||||
Hardened and naturally aged | Hardened and naturally aged within 2 - 4 days | Up to 100 incl. | ||||
ID 1 | Without heat treatment | Hardened and naturally aged | All sizes | |||
Hardened and naturally aged | Same | Up to 100 incl. | ||||
A B D1-1 | Without heat treatment | Hardened and naturally aged | All sizes | |||
Hardened and naturally aged | Same | Up to 100 incl. | ||||
A KM | Without heat treatment | Hardened and naturally aged | All sizes | |||
Hardened and artificially aged | All sizes | |||||
annealed | Annealed | All sizes |
No more than 196 (20.0) |
|||
Weathered and Naturally Aged | Hardened and naturally aged | Up to 100 incl. | ||||
A K4 | Without heat treatment | Hardened and artificially aged | All sizes | |||
Hardened and naturally aged | Up to 150 incl. | |||||
Hardened and artificially aged | ||||||
Notes: 1 . Mechanical properties of profiles of any state of the material from aluminum grades A7, A6, A5, A5 E, A0, AD00, AD0, AD, AD C, AD1 and aluminum alloys of grades AMts, AMts C, AM g2, AMg 3, AD31, AD31 E, AD33, AD35, AV, D1, 1925, VD1, AV D1-1 and AK M, as well as the mechanical properties of profiles without heat treatment and in the annealed state from aluminum alloys of grades D16, V95, 1915 and 1935 are provided by manufacturing technology. 2. At the request of the consumer, the norms for the relative elongation of profiles from an alloy of the AM g2 brand must be at least 15%. |
Table 7
Alloy grade |
Profile material condition |
Condition of the test samples |
Shelf or wall thickness, mm |
Temporary resistance σ in, MPa (kgf / mm 2) |
Yield strength σ 0.2, MPa (kgf / mm 2) |
Relative extension |
Without heat treatment | Hardened and naturally aged | Up to 10 incl. | ||||
St. 10 to 20 incl. | ||||||
St. 20 | ||||||
Hardened and naturally aged | Same | Up to 10 incl. | ||||
St. 10 to 20 incl. | ||||||
St. 20 to 150 incl. | ||||||
Without heat treatment | Hardened and naturally aged | Up to 5 incl. | ||||
St. 5 to 10 incl. | ||||||
St. 10 to 20" | ||||||
St. 20 to 40" | ||||||
St. 40 to 80" | ||||||
St. 80 | ||||||
Hardened and naturally aged | Same | Up to 2 incl. | ||||
St. 2 to 10 incl. | ||||||
St. 10 to 20 incl. | ||||||
St. 20 to 40" | ||||||
St. 40 to 80" | ||||||
St. 80 to 150" | ||||||
No heat treatment | Hardened and artificially aged | Up to 5 incl. | ||||
St. 5 to 10 incl. | ||||||
St. 10 to 75" | ||||||
St. 75 to 112" | ||||||
From v. 112 to 125" | ||||||
Hardened and artificially aged | Same | Up to 5 incl. | ||||
St. 5 to 10 incl. | ||||||
St. 10 to 75" | ||||||
St. 75 to 125" |
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